Introduction

In this article, we will discuss the process of replacing the front brake pads and rotors on a 2013 Ford Fusion. This maintenance task is crucial for ensuring optimal braking performance and safety while driving. We will address common symptoms of worn-out rotors, provide a step-by-step guide on the replacement process, and offer tips for proper installation. By following this guide, you will be able to maintain the longevity of your brakes and ensure a smooth driving experience.

Key Points

  1. Symptoms of Worn-Out Rotors

    • Abnormal vibration in the steering wheel when applying the brakes.
    • Uneven wear patterns on the brake pads.
    • Rust and visible damage on the rotors.

  2. Preparations Before Replacement

    • Disconnect the car’s battery to prevent damage to the ABS system.
    • Release the valve to allow the brake fluid to drain into a container.
    • Use screwdrivers to push the brake cylinder evenly into its cavity.

  3. Removing the Caliper and Bracket

    • Locate the caliper bolts (usually two) and remove the plastic caps.
    • Use an Allen socket (HW7) to loosen and remove the caliper bolts.
    • Release the metallic bracket to fully remove the caliper.

  4. Inspecting the Brake Pads and Rotors

    • Check for abnormal wear patterns on the brake pads.
    • Look for visible rust and damage on the inner side of the rotors.
    • Confirm that the rotors are the cause of the steering wheel vibrations.

  5. Replacement of Brake Pads and Rotors

    • Remove the old rotors and replace them with new ones.
    • Apply brake lubricant to the brake pads to ensure smooth operation.
    • Attach the new brake pads and tighten the caliper bolts.

  6. Final Steps and Safety Precautions

    • Reinstall the caliper bolt caps and the cap of the brake fluid container.
    • Mount the tire back onto the vehicle.
    • Repeat the same process on the other side for a complete brake replacement.

  7. Pumping the Brakes for Cylinder Activation

    • Before driving, pump the brakes to bring the brake pads in contact with the new rotors.
    • Ensure that the brake pedal feels firm and responsive.
    • Avoid potential accidents by not neglecting this crucial step.

Detailed Process

  1. Symptoms of Worn-Out Rotors: When driving a Ford Fusion, you may experience an abnormal vibration in the steering wheel when applying the brakes. This is a common symptom of worn-out rotors. Additionally, inspecting the brake pads may reveal uneven wear patterns on both the inner and outer sides.

  2. Preparations Before Replacement:

    • To avoid damaging the ABS system, disconnect the vehicle’s battery before starting the replacement process.
    • Release the valve to allow the brake fluid to drain out into a container. This step helps protect the ABS from brake fluid exposure.
    • Use screwdrivers to push the brake cylinder evenly into its cavity, ensuring a smooth and even compression.

  3. Removing the Caliper and Bracket:

    • Locate the caliper bolts, usually two in number, and remove the plastic caps covering them.
    • With an Allen socket (HW7), loosen and remove the caliper bolts. Place the bolts in a safe location for reassembly later.
    • Release the metallic bracket, which holds the caliper in place, to fully remove the caliper from the rotor.

  4. Inspecting the Brake Pads and Rotors:

    • Check the brake pads for abnormal wear patterns, such as uneven thickness or excessive wear on one side. This indicates a rotor issue.
    • Examine the inner side of the rotor for visible rust and damage. Rust is a common problem in areas with high humidity.
    • Confirm that the rotors are the cause of the steering wheel vibrations by identifying any issues or irregularities.

  5. Replacement of Brake Pads and Rotors:

    • Remove the old rotor carefully and replace it with a new one. Ensure that the new rotor matches the specifications for your Ford Fusion.
    • Apply brake lubricant to the brake pads. This lubricant helps reduce noise and ensures smooth movement of the pads on the rotor.
    • Attach the new brake pads to the caliper bracket and tighten the caliper bolts securely. Make sure the pads are aligned correctly.

  6. Final Steps and Safety Precautions:

    • Reinstall the caps of the caliper bolts and the cap of the brake fluid container.
    • Mount the tire back onto the vehicle, ensuring proper alignment and tightness of the lug nuts.
    • Repeat the same process on the other side of the car for a complete brake pad and rotor replacement.

  7. Pumping the Brakes for Cylinder Activation:

    • Before driving, pump the brakes several times to bring the brake pads into contact with the new rotors.
    • Pay attention to the brake pedal’s firmness and responsiveness. It should not feel soft or spongy.
    • Neglecting this step may result in a lack of proper braking power, leading to potential accidents.

By following these steps and recommendations, you can effectively replace the front brake pads and rotors on your Ford Fusion. Regularly inspecting and maintaining your vehicle’s braking system is essential for both your safety and the longevity of your brakes. Remember to always prioritize safety and consult professionals or refer to your car’s manual if you encounter any difficulties during the replacement process.

Conclusion

Maintaining a well-functioning braking system is crucial for safe driving. By replacing the front brake pads and rotors on your Ford Fusion, you can address issues such as abnormal vibrations in the steering wheel and uneven wear patterns on the brake pads. Following the step-by-step guide provided in this article will help you ensure optimal braking performance and extend the lifespan of your brakes. Remember to always prioritize safety and consult professionals if needed.